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10/21/2010

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Not easy being greenPrinted circuit brados, or PCBs are found in practically everything that you interact with daily that uses electricity. Everything from computers and cell phones to cars and trucks, your household appliances and remote controls, they all have PCBs in them somewhere. The vast majority of them are green though some are red, blue, yellow, black, white, or brown but why, for the most part, green?A bit of anatomyA PCB is made of many layers of different materials. Without going into excruciating detail, circuit brados are essentially comprised of four different bits:Conducting layers made of thin copper foilInsulating layers Teflon is a common oneEpoxy resin (impregnated with fiberglass or similar) to bind the conducting and insulating layers togetherSolder mask the bit that coats the board and covers the tracesIt's the solder mask that gives the board its disctinctive (typically) green color. It is also the layer that the silkscreened notations are printed on, so you know where everything is supposed to go.It's not envyAfter searching high and low for this one, there didn't seem to be one conclusive answer as to why green is the preferred color. One story has it, according to this , that the original masks used a base resin that was a brownish yellow color and a brown hardener that created a sort of ugly honey brown looking board. Adding red made it a rusty adobe color and adding blue just made it a darker brown however adding more yellow to the mix ended up making a more aesthetically pleasing green color.Personally, having seen brados of every color including the not so pleasant brown mentioned above I think there's probably something to that story. Most likely today it's a matter of tradition and cost PCBs have been perceived as green for so long, it's hard to move away from that, and as a result of it being the most popular color the green solder mask is most likely the least expensive color to apply.

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